Table of Contents
Over Range Variator Kit
See the extraordinary in the ordinary.
Take this variator, all you see are sleek surface, curves and lines.
Simple.
This over-range variator is designed to give you another improvement in the transmission system. With a large moveable drive face as well as the extended ramp, the roller weights can go further and your vehicle goes faster.
The gear ratio change is much more efficient.
You may use stock roller weights in this variator if you wish. Of course, it will be a great companion with our SR. Combine both of them, and then the movable drive face can open wider and you can go faster. You will see how easy it is to start tuning up your vehicle.
With the washers in the box, you may also change the boss length as your prefer, to get the ideal room for your variator to work the best. So, take out the old stock variator and get more possibility out of your vehicle. Everything is under your control.
If you already have Dr.Pulley roller weights, it’s time to get the over-range variator.
If you haven’t tried any of Dr.Pulley products, you can always get both of them and
improve the transmission in one shot.
How to change the Variator Kit?
The following 10-min video demonstrates the process of changing variator in Suzuki Burgman 400.
Does the bushing of Variator need grease? How to apply grease?
As the displacement of vehicles increases, the Variator becomes larger, the lateral pressure of the inner bushing increases and the temperature rises. The lubrication from the oil absorbed alone in the bushing is not……
Variator Washer is used what kind of situation
When the Boss is too short
The Variator and the Boss do not rotate synchronously, it means that the two parts are rubbing against each other. The working temperature is higher than normal state due to friction heat. In severe cases, the Variator and the Boss may jam.
Variator Kit Content Chart
Basically you will see 6 (six) kinds of parts in Dr.Pulley Variator Kit. While the content for each model varies, please make sure it includes the parts you need before purchasing.
For those “not included” in the Variator Kit, you will need to use the OEM parts.
Model | Roller Weights | Ramp plate | Slide Piece | Variator | Fan | Boss | Washer |
---|---|---|---|---|---|---|---|
EV151201 | O | O | O | O | O | O | |
EV151202 | O | O | O | O | O | O | |
EV151203 | O | O | O | O | O | O | |
EV161300 | O | O | O | O | O | ||
EV161301 | O | O | O | O | O | O | |
EV161302 | O | O | O | O | O | O | |
EV181201 | O | O | O | O | O | O | |
EV181401 | O | O | O | O | O | O | |
EV181402 | O | O | O | O | O | O | |
EV181405 | O | O | O | O | O | O | |
EV181406 | O | O | O | O | |||
EV201201 | O | O | O | O | O | ||
EV201201M | O | O | O | O | O | ||
EV201202 | O | O | O | O | O | ||
EV201202S | O | O | O | O | O | ||
EV201502 | O | O | O | O | O | O | |
EV201503 | O | O | O | O | O | O | |
EV201503M | O | O | O | O | O | O | |
EV201505 | O | O | O | O | O | ||
EV201506 | O | O | O | O | O | O | |
EV211201 | O | O | O | O | O | O | |
EV211202 | O | O | O | O | O | O | |
EV211203 | O | O | O | O | O | ||
EV211501 | O | O | O | O | O | O | |
EV211502 | O | O | O | O | O | ||
EV211503 | O | O | O | O | O | ||
EV211504 | O | O | O | O | O | ||
EV231801 | O | O | O | O | O | ||
EV241801 | O | O | O | O | O | O | |
EV251500 | O | O | O | O | O | O | O |
EV251501 | O | O | O | O | O | ||
EV282201 | O | O | O | O | O | O | |
EV291801 | O | O | O | O | O | O | |
EV291802 | O | O | O | O | O | O | |
EV301800 | O | O | O | O | O | O | |
EV301801 | O | O | O | O | O | O | |
EV301802 | O | O | O | O | O | O | |
EV302002 | O | O | O | O | O | O | |
Model | Roller Weights | Ramp plate | Slide Piece | Variator | Fan | Boss | Washer |
Product Specifications
The following shows all current product specifications of Over Range Variator Kit listed on the E-shop. There are 37 kinds of size specifications for you to choose for your scooter, ATV, or UTV. More products will be updated here.